Automation & Manufacturing Print E-mail

Overview

KLG Systel has accomplished the unique status of Industrial Automation Software solution and service provider serving various verticals. In collaboration with various partners it offers solutions for a broad spectrum of needs for manufacturing industry. We are experts at leveraging information systems to solve manufacturing business issues.

KLG’s Automation & Manufacturing Solutions enable companies to synchronize their production and industrial operations with business objectives, obtaining the speed and flexibility to attain sustained profitability.

Application Areas

  • Industrial Automation
    • Controls Systems (PLC’s / RTU’s)
    • Variable Frequency Drives (VFD) / Inverters
    • Distributed SCADA
    • HMI / Process Visualization
    • Industrial Computers / Touch Panel Computers
    • Device Integration & Networking
  • Manufacturing Systems
    • Plant / Manufacturing Intelligence
    • Production Management / Manufacturing Execution Systems (MES)
    • Plant2Business Integration
    • Automatic Identification Data Collection (AIDC) for Manufacturing

Product & Solution Offerings

  1. Production & Performance Management
    a. Manufacturing / Plant Intelligence
    • Reports
    • Trend analysis
    • Batch Data analysis
    • Online KPI’s
    • Quality Analysis / SPC
    • Downtime Monitoring
    b. Production Management (Industry: Discrete / Process)
    • Production Tracking & Genealogy
    • Recipe / Formula management
    • Production Operations management / Sequencing Operations
    • Flexible Batch Management
    c. Web based performance analysis & production monitoring
    • Plant Information Portal
    • Manufacturing Analytics (IBM Cognos Now)
    • Overall equipment effectiveness
  2. Plant-2-Business Integration
    a. Plant to Business System Integration (ERP)
    • Production Schedule Download
    • Production status and performance upload
    • Single site to multi-site scalability and architecture possibilities
    b. Integration of plant level systems with Maintenance management systems (ERP PM modules/ Enterprise Asset Management Systems )

Our Service Consulting team combines a structured methodology with deep industry knowledge, global experience and proven capability to create measureable business results for our clients.

We have a patented approach to measuring both the business and operations in real time. This structured approach has helped clients measure and control production value, energy cost, material cost, environmental, sustainability and safety, then optimizes these within the constraints of environmental and safety issues.

Our Activities

  • Site assessment
  • Requirement Analysis
  • Detailed Engineering
  • End-to-end Solution Design & Supply
  • Software Development and Customization
  • Implementation Services
  • Training: On-site and In-house
  • Support and Maintenance

Expertise & Experience

KLG has track of record of successfully designing and implementing Plant-centric solutions in application areas like device integration & networking, SCADA, Plant intelligence, Production management systems (MES), CMMS & ERP integration for various industry verticals like:

  • Food & Beverage
  • Metal (Steel & Aluminum)
  • Specialty chemicals & Petrochemicals
  • Consumer Packaged goods (FMCG)
  • Oil & Gas Power
  • Transportation (Rail & Ports)

Our Alliances

Authorized distributor of Wonderware Software (SCADA) which is the market leader in real-time operations management software. That delivers significant cost reductions associated with designing, building, deploying and maintaining secure and standardized applications for manufacturing and infrastructure operations.
Authorized distributor of Mitsubishi Electric which is market leader in PLCs ranging from simple application controllers to high-end automated platforms. A comprehensive array of software tools and networking technologies enables seamless integration with other automation products.